Hawaiian BBQ Chicken Sandwiches

If you’re craving bold flavor with a tropical twist, these Hawaiian BBQ Chicken Sandwiches hit all the right notes. This recipe blends sweet, smoky, and tangy flavors into a stacked, satisfying sandwich that’s perfect for warm-weather grilling or a quick weeknight dinner. Juicy grilled chicken is generously glazed with pineapple-infused barbecue sauce, then layered with caramelized pineapple, crisp lettuce, and sharp red onion — all nestled between soft burger buns.

Whether you’re hosting a summer cookout or need an easy dinner that feels like a mini vacation, this sandwich delivers crowd-pleasing flavor with minimal fuss. It’s flexible enough to accommodate dietary preferences and customizable for spice lovers or cheese fans. With less than 30 minutes of total prep and cook time, it’s ideal for busy households who still want to eat well.

Why You’ll Love This Recipe

• Combines sweet pineapple and smoky BBQ for a perfectly balanced bite
• Ready in just 25 minutes from start to finish
• Can be made on a grill, grill pan, or skillet
• Easily scaled for parties or meal prep
• Customizable with cheese, slaw, or spicy add-ons

These Hawaiian BBQ Chicken Sandwiches are not just sandwiches — they’re a flavor-packed escape to the islands.

Preparation Phase: What You’ll Need

Before you start grilling, gather your tools and prep your ingredients to make the process smooth and efficient.

Essential Tools and Equipment

• Grill or cast iron skillet
• Mixing bowl
• Basting brush
• Meat thermometer
• Tongs
• Sharp knife

Why These Tools Matter

• Grill or skillet: Delivers the char and caramelization essential to BBQ flavor.
• Basting brush: Helps apply the pineapple glaze evenly.
• Meat thermometer: Ensures your chicken is cooked safely without overcooking.
• Mixing bowl: For blending the homemade BBQ glaze.
• Tongs and knife: For easy flipping and slicing.

Preparation Tips

• Let the chicken come to room temperature for 10 minutes before cooking to ensure even cooking.
• Grill the pineapple slices first to prevent overcooking the chicken while waiting.
• Toast the burger buns lightly to prevent sogginess from the glaze and toppings.

Ingredients List

Here’s everything you need to make 4 generous sandwiches:

• 2 large boneless, skinless chicken breasts, filleted
• 1 packet KC Masterpiece Sweet Honey BBQ Sauce & Dry Rub
• 2/3 cup pineapple juice (unsweetened preferred)
• 4 slices fresh or canned pineapple, grilled
• 4 slices red onion
• 4 large pieces lettuce
• 4 soft burger buns (use gluten-free if needed)

Step-by-Step Instructions

1. Season the Chicken

Rub about 2 tablespoons of the dry rub evenly over both sides of the filleted chicken breasts. Let sit for 5–10 minutes to allow the seasoning to absorb.

2. Cook the Chicken

Grill or cook in a greased skillet over medium heat for 6–7 minutes per side, or until the internal temperature reaches 165°F. Remove from heat and let rest for 5 minutes.

3. Make the Pineapple BBQ Glaze

In a small bowl, mix the remaining dry rub with 2/3 cup pineapple juice until a thick, spreadable sauce forms. Adjust the ratio if needed for desired consistency.

4. Glaze the Chicken

Brush the sauce generously over both sides of the cooked chicken while it’s still warm to help the flavors absorb.

5. Grill the Pineapple

Place the pineapple slices on a hot grill or skillet for 1–2 minutes per side, until lightly charred and caramelized.

6. Assemble the Sandwiches

Layer the bottom bun with a lettuce leaf, followed by a glazed chicken breast, a grilled pineapple slice, a red onion ring, and another piece of lettuce. Top with the bun.

7. Serve Immediately

These sandwiches are best enjoyed hot off the grill, with the glaze still sticky and the pineapple warm and juicy.

Variation Ideas

• Add a slice of cheese such as pepper jack or gouda between the chicken and pineapple.
• Substitute the lettuce with crunchy coleslaw for added texture and tang.
• Drizzle extra BBQ glaze on the top bun before closing the sandwich.

This dish is everything you want in a summer sandwich — smoky, sweet, savory, and just a little unexpected.

Serving Suggestions

These Hawaiian BBQ Chicken Sandwiches are versatile and easy to serve in a variety of settings. Whether you’re hosting a backyard barbecue, preparing a quick family dinner, or planning a casual lunch with friends, this sandwich fits the occasion.

When to Serve

• Summer cookouts and BBQs
• Quick weeknight dinners
• Weekend lunches
• Picnic or beach gatherings
• Game day spreads
• Potluck parties

How to Serve

• Serve freshly grilled, immediately after assembling, while the chicken is hot and the pineapple is still warm.
• Present the sandwiches open-faced on a wooden board for a rustic look.
• Add a small ramekin of extra BBQ glaze on the side for dipping or extra drizzling.
• Pair with refreshing drinks like iced tea, lemonade, or tropical fruit juice.

Common Mistakes to Avoid

Even a simple recipe like this can go wrong without the right techniques. Here are some pitfalls to watch out for when preparing your Hawaiian BBQ Chicken Sandwiches.

1. Overcooking the Chicken

Grilling or pan-cooking chicken breasts too long can result in dry, tough meat. Always use a meat thermometer and remove the chicken from the heat once it hits 165°F internally.

2. Skipping the Rest Time

Letting the chicken rest for five minutes after cooking allows the juices to redistribute, keeping the meat tender and juicy.

3. Using Too Much Sauce

Applying too much pineapple BBQ glaze can overpower the other ingredients and make the sandwich soggy. Brush it on lightly and serve extra on the side if desired.

4. Choosing the Wrong Pineapple

Using canned pineapple in heavy syrup can make the sandwich overly sweet. Use fresh pineapple or juice-packed canned slices for balanced flavor.

5. Not Toasting the Buns

Untoasted buns can absorb the glaze and become soggy. Lightly toasting the inside of the buns adds texture and helps keep the sandwich intact.

How to Perfect the Recipe

For those looking to elevate their sandwich beyond the basics, a few small upgrades can make a big difference.

Add Cheese

A slice of pepper jack or smoked gouda complements the smoky-sweet flavor combination and adds creamy richness.

Use Brioche or Hawaiian Buns

These buns have a slightly sweet, buttery taste that pairs beautifully with the grilled pineapple and BBQ glaze.

Marinate the Chicken

For deeper flavor, marinate the chicken in pineapple juice with a touch of soy sauce and garlic for 30 minutes before applying the dry rub.

Swap Lettuce for Coleslaw

Instead of lettuce, use creamy coleslaw for crunch and acidity. It also helps balance the sweetness of the pineapple glaze.

Spice It Up

Add pickled jalapeños or a dash of hot sauce to introduce a spicy element that cuts through the sweetness.

Best Side Dishes for Hawaiian BBQ Chicken Sandwiches

Balance your plate with one or more of these complementary side dishes. Each one pairs well with the tropical BBQ flavors and helps round out your meal.

1. Grilled Corn on the Cob

Brushed with garlic butter and grilled to a golden char, this classic summer side matches the BBQ vibe perfectly.

2. Tropical Fruit Salad

Mix pineapple, mango, kiwi, and strawberries with a splash of lime juice for a light and refreshing pairing.

3. Sweet Potato Wedges

Roasted or air-fried sweet potatoes bring earthy sweetness and pair well with the glaze.

4. Classic Macaroni Salad

This chilled side dish adds creaminess and contrast. For a Hawaiian twist, add small chunks of pineapple or diced ham.

5. Coconut Rice

Fragrant and slightly sweet, coconut rice offers a great backdrop to the bold flavors of the sandwich.

6. Coleslaw

Either creamy or vinegar-based, coleslaw adds crunch and acidity. It’s also a good sandwich topper if you want extra texture.

7. Baked Beans

Smoky baked beans with a hint of brown sugar or pineapple balance the flavors of the BBQ chicken beautifully.

8. Avocado and Cucumber Salad

This refreshing salad cuts through the richness of the sandwich and adds a creamy, cooling contrast.

Extra Recipe Tips for Even Better Sandwiches

Use Chicken Thighs for Juicier Texture

While the original recipe uses chicken breasts for lean protein, boneless, skinless chicken thighs stay juicier on the grill and deliver a more tender bite.

Make Extra Sauce for Versatility

Double the pineapple BBQ glaze and use it later on grilled shrimp, ribs, or even roasted vegetables. It stores well in the fridge for up to one week.

Toast the Buns with Butter

Before assembling, brush the inside of the buns lightly with butter and toast them cut side down on the grill or in a skillet. This adds flavor and prevents sogginess.

Balance Flavors with Acidity

Add a splash of lime juice or a layer of pickled vegetables if your sandwich feels too sweet. A small touch of acidity balances the tropical glaze.

Create Sliders for Parties

Swap full-size burger buns for Hawaiian sweet rolls and create mini sandwiches for entertaining or appetizer spreads.

Storage and Reheating Instructions

Proper storage and reheating help maintain both the taste and texture of these sandwiches. Follow these best practices to enjoy leftovers without compromising quality.

How to Store

• Cooked Chicken: Store in an airtight container in the refrigerator for up to 3 days.
• BBQ Glaze: Keep in a sealed jar or container for up to 1 week.
• Other Ingredients: Lettuce, pineapple, and red onion should be stored separately to avoid sogginess.
• Buns: Keep in a bread box or sealed bag at room temperature for up to 3 days.

Reheating Instructions

• Stovetop: Warm chicken in a skillet over low heat with a splash of pineapple juice to keep it moist.
• Microwave: Heat on medium for 1 to 2 minutes, covering the chicken with a damp paper towel.
• Toaster Oven: Reheat at 300°F for 5–7 minutes to preserve texture and prevent drying.

Tip: Assemble sandwiches only when ready to serve. This prevents the buns from getting soggy and the lettuce from wilting.

Can You Freeze It?

• Yes: Cooked chicken can be frozen in an airtight container or freezer bag for up to 2 months.
• No: Avoid freezing lettuce and buns together with the sandwich; they do not thaw well.

Frequently Asked Questions (FAQs)

What makes this sandwich “Hawaiian”?

The signature tropical touch comes from the use of pineapple and the sweet BBQ flavor, both of which are commonly associated with Hawaiian-inspired cuisine. These ingredients give the sandwich its unique balance of sweet, smoky, and savory flavors.

Can I bake the chicken instead of grilling it?

Yes, you can bake the chicken breasts in a preheated oven at 375°F for 20–25 minutes. Always check for an internal temperature of 165°F. Brush on the glaze during the last 5 minutes of baking for best flavor.

Is this sandwich spicy?

Not by default. However, you can easily add heat with jalapeños, chili flakes, or a spicy BBQ sauce. This makes the recipe adaptable for different spice preferences.

Can I make the sandwich ahead of time?

You can prepare the individual components ahead of time and store them separately. For the best results, assemble the sandwich right before serving to keep the textures crisp and the flavors fresh.

Are there gluten-free options?

Yes. Use gluten-free burger buns and ensure your BBQ sauce and dry rub are labeled gluten-free. Many commercial brands now offer allergen-free seasonings and condiments.

What’s a good vegetarian substitute?

You can replace the chicken with grilled portobello mushrooms or a plant-based chicken alternative. These options work well with the same glaze and toppings.

Conclusion

Hawaiian BBQ Chicken Sandwiches offer an irresistible combination of bold barbecue flavor, tropical sweetness, and satisfying texture. The contrast between juicy grilled chicken and caramelized pineapple creates a balanced bite that feels both indulgent and refreshing. With minimal prep and cooking time, this recipe is ideal for busy evenings, weekend grilling, or festive gatherings.

This sandwich stands out for its ability to please a wide range of palates. It’s easy to customize with various toppings, bread options, and heat levels. Whether you follow the classic version or put your own spin on it, this dish brings a little island flair to any table.

Try it once, and you’ll come back to it every grilling season. It’s not just a sandwich—it’s a mini vacation in every bite.